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Before
any part is utilized in a THOR interconnect,
it must pass rigorous testing. Each connector must tolerate the extreme
heat generated by the melting of silver solder at the point of termination.
Each interconnect is calibrated to control high frequency roll-off behavior,
group delay characteristics, resonance, and impedance behavior into
a wide range of its intended load conditions. Proper strain relief is
also a crucial factor in our interconnect design. It is important that
the wire and connector have a seamless integration. Every pair is matched
and tested for continuity and fit. All of these processes are done by
hand, one interconnect at a time. This combination of quality parts
and craftsmanship allow Philex to offer a lifetime guarantee against
all manufacturers defects under normal use.
The
interconnect performance addressed by THOR are:
Impedance
Stability and Interconnect Flexibility
The impedance of an interconnect is, in the large part, determined by
the interconnect's geometry and the material from which the centre insulator
is made. The dimension between the centre conductor and the shield of
the interconnect, as well as the diameter of the centre conductor, all
influence the interconnect's capabilities. During installation, as interconnects
are bent, the internal segments (conductors, shields, insulators, etc.)
must shift independently to allow easy movement. If the various layers
of the interconnect do not slide easily over each other the dimensions
between the layers can be altered which changes the impedance. Impedance
changes affect the interconnect's ability to accurately conduct signals
and cause negative effects on the interconnect/component interface.
Conductor material and purity
Most
conductors and braided screening in the THOR Interconnects are manufactured
from Oxygen Free Copper.
The special non-contaminating insulation seals the conductors from air
and moisture to prevent oxidation.
Dielectric
core construction
During
the development of the THOR range, we researched the ideal insulator
materials and design of a particular interconnect. Years of testing
and improvement have resulted in a dielectric molecular composition
that not only minimises dielectric absorption (mainly effecting the
inner detail in your music) but also prevents response overshoot, which
occurs in many standard high frequency insulation materials that were
not optimised for audio and/or radio frequencies. Our insulating dielectric
material consists of Foamed PE, which exhibits a very uniform response
from DC to well into the Giga Hertz frequency range. We employ Foamed
PE core extrusions for optimal conductor placement and low capacitance,
resulting in very low energy storage and neutral sonic characteristics.
The special materials used in our interconnects were originally derived
from our satellite interconnects, which are well known on the market
for their ability to withstand wide temperature fluctuations in all
weather conditions year in year out. The use of this technology for
AV interconnects guarantees them to sound the same years from now as
they do today; detailed, accurate, clean, and as full range as a interconnect
can possibly be.
That is what makes our interconnects sound as good with 10 meter runs
as they do in 1 meter lengths.
Gold-plated,
Solid Brass Connectors
Every
THOR Connector has been carefully designed and machined from solid brass
and then plated with gold for protection against the potential for the
deteriorating effects of contamination,
corrosion resistance and good conductivity. The
THOR connectors also provide maximum contact area which maintains maximum
electrical connection to the system component
to ensure uncompromising signal transfer and protection from atmospheric
contamination, yet, allows ease of use. The result is enhanced signal
transmission.
The parameters that
determined the construction of the THOR connectors are:
1. Complete metal construction to shield out any stray signals that
could cause sound colourations.
2. Super non-conductive insulator between connector pins and ground.
3. Directional arrows on the connectors where the direction of travel
of the signal has been optimised to flow in the direction of the OFC
atomic flow.
Shock absorption cord grip and
interconnect flexibility
All
too often overlooked by other engineers, but a very important aspect
of a good interconnect design. Most interconnects are mishandled during
installation, which can result in a far less satisfying level of performance
compared to expectations.
The impedance of a coaxial interconnect is, in
the large part, determined by the interconnect's geometry and the material
from which the centre insulator is made. During installation, when interconnects
are bent, the internal segments (conductors, shields, insulators, etc.)
must shift independently to allow easy movement. If the various layers
of the interconnect do not slide easily over each other the dimensions
between the layers can be altered which changes the impedance. Impedance
changes affect the interconnect's ability to accurately conduct signals
and cause negative effects on the interconnect/component interface.
The THOR interconnects have received special attention in this area
to cut down drastically on such mishaps.
Grounding
A
solid gun metal plated casing bonded to the passive shield and ground
return path prevents contamination of the audio signal from radio frequency
interference (RFI) and electromagnetic interference (EMI). Cold welding
of the shield to connector body ensures a very low resistance ground
connection. The substantial surface area and weight of the ground plane
offers a far more stable platform that acts as the ideal ground reference.
Signal distortions due to floating earth problems are therefore unheard
of, compared to lesser quality leads.
Braided
and solid shields for better noise reduction
Today's
sophisticated home entertainment systems have far greater susceptibility
to noise radiation and extraneous signal pickup. Our
interconnect designs offer superior RFI and EMI noise rejection, that
are smaller than the measuring equipment we employ. Having a perfect
shield and interconnect geometry are absolute necessities, given the
proliferation of noise sources in today hi-tech electronics and wireless
devices. Only
the most advanced materials, construction, and shielding methods can
overcome this increasingly complex problem. To achieve a high degree
of noise reduction, we use numerous methods of multiple shielding to
make it possible to direct up to 100% of the electronic noise away from
the program carrying conductor thus achieving the fundamental purpose
of shielding.
Termination
Terminations
were designed to allow for a direct, positive, hand-soldered and crimped
connection of the terminating wire to the interconnect, with a minimum
gap at the termination points. This careful planning allows for the
full advantage of the interconnect to be heard. Special solder alloys
and methods were adopted from many years of experience to mate with
our interconnects and squeeze every last detail out of these unique designs.
Polyvinylchloride
(PVC) outer Jacket
A
rugged PVC jacket surrounds these exceptional interconnects for flexibility
and protection from abrasion damage and deterioration caused by seasonal
temperature changes.
Micro
Wind Design
Our
micro wind design maintains constant internal wire geometry and assures
uniform and constant impedance characteristics, which is required
for precise signal transfer and also allows for installations once
considered prohibitively long.
Hot
Soldering Connection
Hot
soldering connection provides a powerful strain relief and ensures
the best contact and intermittent-free operation over time. It achieves
the strongest mechanical and electrical connections between the
interconnect and the connector at the point that is most vulnerable
to mechanical failure by binding every interconnect strand together.
This method has proven to be more reliable than the cold soldering
system that only makes contact with the outer conductors, but still
fancied by some other interconnect manufacturers. Repeated
stress on a cold soldered connection causes failure of the mechanical
connection between the strain relief and the front end of the
connector, which will eventually lead to reduced, loss of, or completely
no sound.
Silver
Solder
All
THOR Interconnects are manufactured using solder with a high silver
content for best conductivity.
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